Design Project — Fluid Power

Rotary Vane Pump

A positive-displacement pump built around an eccentric rotor and sliding vanes — the kind of mechanism where the whole design lives or dies on a handful of tight-tolerance clearances.

TypeRotary vane, positive displacement
CADSolidWorks
ScopeDesign, tolerancing, and fabrication

How the mechanism displaces fluid

A rotary vane pump moves fluid without any check valves or reciprocating pistons: a rotor spins off-center inside a circular housing, and a set of vanes slide in and out of slots in the rotor as it turns, staying in contact with the housing wall under spring or centrifugal loading. As the rotor turns, the volume trapped between each pair of vanes grows on the intake side and shrinks on the discharge side — the geometry alone does the pumping.

Front view of the machined rotary vane pump housing showing the rotor bore and bolt pattern
Front face — housing bore, rotor, and bolt-circle pattern.
Side view of the assembled pump on its mounting bracket showing the output shaft
Assembled unit — output shaft and mounting bracket.
Angled view of the pump showing the barbed inlet and outlet ports
Inlet / outlet ports — barbed fittings for flexible tubing.

The housing is fully enclosed, so the vane geometry that actually does the pumping isn't visible from outside — here's the mechanism the assembly above is hiding:

INLET — GROWING VOLUME OUTLET — SHRINKING VOLUME
Cross-section — eccentric rotor and vane geometry driving intake and discharge volumes.

Where the difficulty actually lives

The working principle is simple to sketch and hard to build. Pump efficiency and reliability come down to a small number of tight clearances: the gap between vane tip and housing wall has to be small enough to seal against leak-back, but not so small that the vane binds or gouges the housing as it slides. That's a tolerancing and material problem as much as a geometry problem, and it's why the design work went well beyond the initial concept sketch — into vane slot clearance, rotor eccentricity, and how the housing bore was going to be finished.

From CAD to hardware

The pump was modeled in SolidWorks, with the rotor, housing, and vane geometry parameterized so eccentricity and vane count could be adjusted without rebuilding the model from scratch — useful for iterating on the displacement-per-revolution before committing to fabrication.

ProjectRotary Vane Pump
Drawn byA. Gardner
ScaleN.T.S.
Sheet06 of 08
RevA